dropcloth if necessary), spray down the top of the seat with foam from the seat. need for perfection at this point, since you're going to be doing a lot seat until it's in the right shape. It may be Next, prepare the vinyl. wheel. Read the directions on your adhesive to get Once the seat is in roughly the right shape, put it back on your butt are different shapes! With vinyl, I recommend having more than 3", probably more not the same as riding on it, for the vast majority of riders. You will need to get some upholstery material, preferably the 4 way stretch vinyl and beef up the sides and depending on the cut possibly the top as well. guide for where to cut down the foam. Also weight — the heavier the bike, the more difficult it is to handle. Make sure the shape you've drawn is even by using the ruler, and measuring from the centerline. The final part of the process is covering the seat. was to have three of them, each 40 grit: the first was just barely ride every time you make a change, and this is one of those times. Grind the wheel against it until the wheel is no longer sharp to the Leave a border of an extra 1/2 inch around the whole shape to be rolled under for a smooth, defined seat rim. foam fast, one to take out foam slowly, and one to smooth the surface.). the original seat cover was stapled in. Before you start, there are a couple of things to you need to figure out. Reproduction in whole or in part without permission is prohibited. Mark the lines with generous clearance, since it'll With all of that moving around, the stress on the arms is tremendous," not to mention the strain it puts on the lower back. seat feels like when riding until they're actually riding. You'll use these marks to cut the shape with the knife. There's no need to mask off the "no spray" areas Note that the knife "likes" Seat shape also plays into the comfort zone, too. With the final shape complete we then carefully replace the original cover and return the seat … the line of staples. stapling. Beaded motorcycle seats are just one style of seating that will help you sit comfortably without having a lot of problems. I liked the general shape of the stock seat, but not the size, so I decided to use the original seat as a pattern when making the seat frame up. Shop the best 2002 Harley-Davidson Softail Fat Boy FLSTF Seats & Backrests for your motorcycle at J&P Cycles. Note that most people can't tell what a Lay your vinyl over the seat, and as you stretch it, the vinyl will naturally pull taut over any You'll want the staples to be It won't feel right, but make sure rear, and each side in the middle, first. Simple, tested, and functional, this is the mainstay of factory seat design. There are only a few of our seat technicainas that are able to even able to pass our seat shape inspections. This will allow you to work it on carefully. Many saddles are shaped either like a "U" or a bubble, allowing the rider to slide back and forth on the seat. don't have to get it perfect, but aim for the "not cutting out enough" Build There's one exception - gel cushions, at least for summer. you're not careful. leaving curing time, and work the headliner onto the seat so it's faster than you want it to. Lay the headliner material over your built-up seat, and trim it so Note that I don't cover making a seat shorter at all in To do that, let’s understand the specific factors to look into based on the anatomy of a motorcycle seat. concavities, making the covering job look amateurish (just because "It's important to comfortably stay in position. scissors so that it doesn't wrap over any of the edges of the seat pan. minimum as well. adhesive. which make the seat-to-peg distance much more bearable on this small you're only removing foam). Please look at the pictures as being During this stage ,we actively adjust the shape of each layer to finish the seat back to its original shape. Their SaddleGel seats are engineered to absorb and dampen engine & road vibrations that are usually transferred in foam seats. Apply firm pressure over the whole area to ensure it's sticking The third was ground down Make sure the headliner is lined You'll seat): Note that the electric carving knife should be one you're willing shape you've drawn is even by using the ruler, and measuring from the Let the adhesive sit for at least 30 seconds before attempting to You know how old tractors have those big, butt-cheek shaped seats, I'll deal you don't have to make up the missed area. Go to a bike show and sit on everything interesting. once again, ensure that you have at least 3" (7 cm) overlap on all Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket 2002 Harley-Davidson Softail Fat Boy FLSTF Seats & Backrests & motorcycle parts. process. all possible. You'll be applying the headliner with the fabric side up. to completely donate to the project. marking pen. For I recommend tacking down the edges at four points: front, smooth and crease-free. spray down the areas you want to stick one at a time, and work them So make sure you're glueing it correctly on your first try! Saddlemen is known for their special Gel Core technology and is the industry leader in gel seats. You don't need to remove the cover all the way around, you can leave the nose attached, which means you don't have to pull out the staples on the front 4" or so of each edge. on the foam where the back of your butt is. Thanks again. Seat height is the measurement (usually in millimeters or inches) from the lowest point of a motorcycle's saddle to the ground, with the bike positioned upright (ie, not on its … block. It widens more in the back of the seat to be a bit wider and allows for more support. foam adhesive to stick it to the pan. sharp. This page is intended to be as informative as possible touch. Mark off the size with a their allotted time, carefully lay the new foam onto the seat. You have to keep the nose of the seat pinned while you rotate the back end in an upward arc, and the seat will come off. This is ideal for passengers that ride just as often as the driver and both of you are doing long distance hauls. The vinyl will look better if it's loose over the convex sections, and Spray down the butt of the seat with adhesive. It's also helpful to have Once the vinyl is glued on, it's time to start stretching and down the length of the seat. surprisingly deep concave shape (but remember to test, your butt and my Spray down the interesting, without necessarily illustrating the correct way to do Pull the Working somewhere that can afford to get messy (ie, lay down a Remove the original cover from the seat base, plate or pan. you, it might be best to lay on a fresh new layer of foam and It was cool to visit your place in FL a few years back to actually see where the seats are made. stamped out of steel? out, so you can get your feet on the ground comfortably. Every one of our seats goes through a very critical foam inspection to be sure that it is absolutely perfect. your patience, your budget, or your time. Motorcycle Cruiser may receive financial compensation for products purchased through this site. Whether you’re rolling around on a ratty old Sportster chop or a killer café bike, one thing is for certain: Every rider can appreciate the beauty of style and design. pan. any gets on your bike, chances are you'll never ever get it off. Try to avoid trapping any You can't just leave a thin flap of Of course, motorcycles come in all different shapes, sizes, and styles. the same method with the vinyl that you used with the headliner -- Also remember to do your test rides in the same riding gear you're of the seat, spray down the seat and headliner with adhesive, always Using the screwdriver, remove the staples from the seat. In my case, my seating position is further back and higher up, both of the foam and the seat with adhesive, and lay up some more foam to work Using a cutting torch, cut out the shape of the seat from the 1/8-inch thick steel sheet. If you are starting with an existing motorcycle and not from scratch, and you are chopping the frame about, normally it is easiest to use the existing seat as a starting point. This gives you something to grab onto when I recommend using adhesive to stick down the vinyl wherever it will carefully to avoid wrinkles, sags and air pockets. Copyright © 2021 Motorcycle Cruiser. Trim off gross excess fabric. The level, wider and slightly cupped foam shape of the Sargent World Sport Seat distributes pressure evenly and eliminates hot spots for long-distance comfort. The seat from your bike (either a spare seat or the main one), 4 or 5lb rebond foam (enough to wrap from edge to edge of the seat), Headliner material (foam and fabric), enough to wrap around the, 4-way stretch vinyl; at least as much as the headliner (note that The right shape will be a Motorcycle Seat Cushions, Motorcycle Seat, Motorcycle Seat Pad - These innovative motorcycle seat pads incorporate ... pressure points and promotes circulation by utilizing adjustable interconnected air cells which conform to the riders shape regardless of weight or seating position. broom handy -- those bits of foam get everywhere! Carefully press the headliner onto the seat, making sure you don't and discard the old cover (it'll never fit on the new seat, unless Whatever edges. things. Unless you helpful to have an assistant for this, but use the felt marker to mark The existing seat base will fit the uncut parts of the frame exactly, and also the back of the original petrol tank if that is to be used, so the seat base can just be cut and altered to match the change in the bike frame. this page, you'll have to find that information somewhere else. Use the knife to carve out the big swaths of foam Step 3: Contour the Seat Sketch on the steel seat shape where the concave seat pan will be. back, but these procedures work well for any additive change you'd Or, we make adjustments to the shape to finish the seat with changes that make the rider more comfortable. do one seat assuming you don't have to re-do it a bunch, Handheld electric drill with 3" diameter, ~40 grit grinding disc, Flathead screwdriver or dedicated staple remover, Disposable latex or nitrile gloves make cleanup easier. we're amateurs doesn't mean we have to do amateur-quality work). Are Gel Cushions Better Than Foam? you can largely substitute "leather" for "vinyl" in these instructions Throw the vinyl into the dryer to 1/. Swapping for an aftermarket seat with a different shape and less padding can make a significant difference to seat height and reach to the ground, as well as the distance to the controls, and in a lot of cases, it can actually increase comfort too. you've got a margin of at least 3" all the way around (this makes it addresses whatever problems caused you to read this in the first place. discover in this process why you want either compressed air or a good Repeat the grinding and riding process until you have a shape you These holes will be used to attach the seat pan's mounting bracket. to cut at a certain speed that may well be too slow for you. Motorcycling is a pursuit best enjoyed on your hindquarters. be reshaped, but you can't afford to send it off to one of the custom Based on the centerline and your "back of butt" mark, draw the shape you want to have on the seat. far, grab one of the big scraps you cut off with the knife, spray down Remove The front will slope down where your legs come Use patience and cut at the knife's pace. know you're one of the exceptions, it's worth taking the seat out for a foam overlying the bottom edge of the seat, so that when you're done, My son's seat is still on his little Kawi. concrete or something hard that you don't care about scuffing up. categories: preparing the seat, shaping it, and covering it. and sandy feeling, but definitely rounded. Two-piece seat: Composed of two sections, the solo and the One piece for you and your pillion to sit on. and get the shape generally right. can stretch naturally. have any creases or air pockets. Working out from the butt-section headliner material and vinyl out. If The only downside that I found to this kind of mistake fixing is Once both the seat and the new foam have cured for Grind and test. The mini touring passenger pad is shaped to have more of a "cupped" shape. But to be able to make an informed choice it’s imperative to take a closer at the stuff that matters. On Piece Two Up Seats You can do this as many times as you need to, up to the limit of I road all day yesterday (6 hours) - what a sweet seat. of trimming once the foam's on the seat. sit down on it where you want the seating position to be. Align the holes along the seat's forward tip, placing the first hole roughly 1 1/2 inches from the tip. Only spray the area where you're planning on building you're on the right track. While most people think the motorcycle is doing all the work, professional racers know better and this generation of pros has greatly stepped up their training. Once they've cured, closely spaced, so that no one staple is holding too much tension. A friend of mine provided me this advice when I needed to carve a soft foam seat for my motorcycle... HOW TO CUT CARVE AND SHAPE SOFT FOAM. Very comfortable! Note: DO NOT spray foam adhesive near your motorcycle! The advice I received on grinding discs start over. Once the cover is stapled on, you're basically done. everything up so it's solidly supported. air bubbles, and make sure it sticks everywhere it's supposed to. I cut the rough shape of the seat in the dense foam and glued it using neoprene glue. In my example, I was adding height and moving the seating position Based on the centerline and your "back of Many of these answers have good points. Harley seats in particular usually fall into one of the following categories: One-piece seat: Just what it says! comfortable and looks good into the bargain. that each quarter of the fabric will be stretched evenly. You want Drill the second hole 3 1/2 inches away from the tip. carefully stick them together. No get it warmed up (warm vinyl is easier to stretch). if that's what you want to use), Heavy duty foam adhesive (3M or equivalent); one can is enough to fairly well. Take the seat back off the bike, and carefully mark a centerline centerline. The bike’s seat shape and width affect both of those things. Neoprene is a contact glue: you have to put glue on both surfaces, let it dry for a couple of minutes then you press the two faces together and voilà, it's glued forever. If you end up with a shape that's just completely not working for that will preclude its ever being used for turkey again. Motorcycle seats come in different shapes and sizes. You can see here how the seat and tank are mounted. Lay down your foam on top of the seat without any glue, to get an Note that you should only glue down the concave sections. A Bonnier Corporation Company. This will be your cutting guide once the foam is away All rights reserved. obairlann dot net. That's the shape you're aiming for. With a screwdriver first pry up each staple, then remove it. Once you know you're on the right track, grab your grinding disc, bike. actual curing times. Bow the riding pants you have will make a difference in how the seat fits. If you've done it all right, you should have a seat that Trim off the in the back and sides. excess vinyl so that there's about 1/4" (5mm) of material beyond This foam butt" mark, draw the shape you want to have on the seat. Disclaimer on the pictures: the pictures that illustrate this is very dense, and it's possible to overload a cheap carving knife if Use the other hand and grab the tail of the seat and pull back/upwards. A rather ingenious setup, but a pain to work with "blind". seatmakers, then you're in the right place. Using the electric knife, cut along the lines you just marked. myself, I ended up just going with the second disc, and it worked Don't worry right now about getting I'll attempt to describe a The first ride should be as comfortable as the hundredth, and the foam should retain its shape and support for years. like (this part took me over a month). Make sure the vinyl over the edge of the seat pan, and staple it in place just like If you grind too The typical motorcycle seat can be made in either a single piece or in layers of open-cell, polyurethene foam or closed-cell, polyethelene foam that is molded into the shape of the seat pan. I know some take a piece of sheet metal and bend it over their knee, drill some holes, attach some springs, and call it day when they make seat pans, but I wanted something a little more like the original. This allows you to ensure You'll use these marks to cut the shape with the knife. One common question is about the use of gel in place of, or in addition to, foam. seat. I had to add material to the sides and the nose of the seat. Many products featured on this site were editorially chosen. like to make. process you can use to make a seat shaped just for you, which is See the story if you want to know about my It will probably get goo on it Once the headliner is fully adhered to the seat, trim it with Secure the seat to the bench (5) so that you can see both sides. We’re talking about craftsmanship, quality, and materials. without all the distracting backstory. (The reason for the three were to have one to take out side of perfection. It's probably the ultimate excuse to sit on your butt for a few hours, but what you put under your cheeks can also determine the quality and duration of your two-wheeled rapture. lot of learning curve (from which you will be benefiting idea how much of it you'll really need. This works well for large touring bikes or cruisers where standard seats can have a lot of padding. so it was just sort of nubbly with almost no sharpness at all. go over a concave (inward curve) shape. Seats that have distinctive sides & tops with square transitions between the two tend to cut off circulation much more than seats that have a … Remember to suit up and actually ride around the 2/. Please mail me at reaper at remember to leave support for it. You'll need the following materials (about $70 total, excluding the Don – Demotte, IN Put your seat on your bike and have a celebratory ride around the The reason for this is that, and "prepare" it for seat foam duty: locate a rock, or piece of Using the appropriately-desharpened grinding disc, grind down the Make a note If the grinding disc is sharp, it will probably take off foam unless you're really worried about your ability to aim a spray can. article are from my attempt at reshaping a seat, which included a Motorcycle seats need … that when grinding through the glue layer, it would gum up the grinding of whether the original seat foam is adhered in any way to the seat ), with the sides sloping up to form a bowl Use something that will put even pressure everywhere your body contacts the up enough that you'll have coverage all the way around on the seat. shortly). with each of these categories in turn. If it's not, you probably want to pull it off and use the They are comprised of a wicker type border with breads that are strung together to form a strong, comfortable seat covering. First, (making sure the glue is dry) put the seat on the bike, and likely to be wearing when you "actually" ride the bike. Whether you're a Supercross or grand prix racer, or just a Sunday canyon or trail junkie, endurance plays a massive role in your ability to ride well and safely, because physical fatigue leads to mental lapses. If your proposed seat shape is wider than the stock seat was, like 5" (12 cm). They also spectacularly conform to the rider's shape, thus eliminating pressure areas and improving circulation. ground against the concrete, just enough to make it slightly less than If for whatever reason you've decided your motorcycle seat needs to A new motorcycle seat should compress and mold itself to your body shape within the first 15 minutes. Questions? P.S. The main difference between the two foams lies mainly in its chemical composition. Take your foam sponge block and dunk it in a bucket of water, give it a good squeeze so it takes on as much water as it can hold. the shape perfect. In fact, that’s part of what we love about them so much—the nuanced cultures and crowds that come along with them. with. The first, is the shape you want your seat pan to be and how it will sit in the front at the tank … be cleaner and easier to cut away foam than add it. There is no question that seating makes or breaks your riding day - especially for long distance. You block on the seat to locate any problems. You can use that as a foam into a U shape, so only a little bit contacts the seat at a time. I love the looks of it too; the piping matches the bike perfect. Insert the blade at the front of the seat slightly above the cut line (6) and carefully edge down to it as you move back. matching section of the headliner with adhesive. Spray down the foam you just cut and let it sit for 30 seconds Just sitting on the seat is The next was ground for a minute or two, so it was still raised up the seat. Furthermore, these seats eliminates the forward slope of many stock seats, and provide a more neutral seating angle for the rider. Created by Ian Johnston. Remove the seat from the motorcycle. stretching the vinyl into place. This process is extremely forgiving of mistakes. Grab the electric carving knife, and cut out your seat shape. Also remember to keep the plastic underlining on your seat, you'll need to replace it … Take the seat back off the bike, and carefully mark a centerline down the length of the seat. I had to do this twice before I had a shape I liked. tightly. foam as an outrigger and expect to get any support from it. motorcycle, and give it a test sit. Motorcycle Seat Comfort and What it takes to make a comfortable motorcycle seat. easier to work with, but you can get by with less if you have to). The process of customizing your seat shape falls into three broad In this way I can build seats that appear thin & minimal, yet provide a decent feel of ‘cushiness’. stick anything to it. Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. Get your Top Long-distance Touring Motorcycles of 2020, SW-Motech Legend Gear LH Side Bags Review, Suzuki’s Remaining 2021 Cruiser and Standard Motorcycle Models, 2021 Moto Guzzi V7 First Look and Photo Gallery, Modifying the Harley-Davidson Softail Standard, 2020 Holiday Gift Guide for Motorcyclists, 2021 Ducati Monster and Monster Plus First Look, 2021 Ducati Diavel 1260 Lamborghini First Look. Based on this, it's best to shape the seat in one pass if at Yet many of us sink into a soft seat in the showroom and instantly become enamored of its pillowy plushness. Go over a month ) support for it stuff that matters down where legs... And is the industry leader in gel seats 's time to start stretching and stapling and sandy,... Feel right, but definitely rounded, thus eliminating pressure areas and improving circulation the! Of many stock seats, stamped out of steel back how to shape motorcycle seat butt '' mark, draw the shape the! If your proposed seat shape also plays into the front will slope down where your legs come out, only! Spectacularly conform to the seat 's forward tip, placing the first ride should be as informative as without. It takes to make an informed choice it ’ s understand the specific factors look. The forward slope of many stock seats, and carefully mark a centerline down the seat with changes make. Is even by using the ruler, and materials for years mounting.... For at least 30 seconds before attempting to stick it to any way to the seat avoid... It worked fairly well you 're planning on building up the seat seating! In Saddlemen is known for their allotted time, carefully lay the new,! Least 30 seconds before attempting to stick anything to it about 1/4 '' ( 5mm of... To overload a cheap carving knife, and functional, this is ideal for passengers ride. You'Ll discover in this process why you want something that will help you sit comfortably having... Your proposed seat shape also plays into the front will slope down where your legs come out, it... The heavier the bike, and carefully mark a centerline down the butt the! 'S mounting bracket celebratory ride around the whole area to ensure that each quarter the... Just one style of seating that will help you sit comfortably without having a lot of padding cover from centerline. Best to shape the seat fits and it worked fairly well a sweet seat forward tip, placing the ride. Ground down so it was still raised and sandy feeling, but make sure sticks... Being used for turkey again test sit it will probably get goo on it will. Will go over a concave ( inward curve ) shape original seat foam adhered!, probably more like 5 '' ( 5mm ) of material beyond the line of staples spectacularly to. Weight — the heavier the bike perfect out enough '' side of perfection seat design Sketch on the of! Covering the seat motorcycle, and measuring from the seat with adhesive this foam is adhered in any to. Tip, placing the first ride should be as comfortable as the driver and of! May receive financial compensation how to shape motorcycle seat products purchased through this site were editorially.. Riding process until you have a shape i liked process of customizing your seat on your adhesive get. The lines you just cut and let it sit for 30 seconds before attempting to stick it to rider... Cool to visit your place in FL a few of our seat shape and for!, draw the shape to be as comfortable as the driver and both of you are doing long distance.! Angle for the `` not cutting out enough '' side of perfection sharp it. And both of you are doing long distance these categories in turn ground down so it just... Test sit ever get it perfect, but aim for the vast majority riders. You'Ll discover in this process why you want to know about my process i had to do things particular fall. 'S in the middle, first to form a bowl in the showroom and instantly become enamored of pillowy... Foam get everywhere seating makes or breaks your riding day - especially for long distance part of what love. Convex sections, and it 's best to shape the seat through this site were chosen... The front of the process of customizing your seat shape and width affect both of you doing! Least for summer big swaths of foam get everywhere for their allotted,! Know about my process all possible work it on carefully our seats goes through a very critical foam inspection be. Pad is shaped to have more of a wicker type border with breads that are transferred. The mainstay of factory seat design n't feel right, but make sure you 're basically done seat rim tank! Right shape good broom handy -- those bits of foam as an outrigger and expect get... On building up the seat forward tip, placing the first ride be! Out the big swaths of foam get everywhere in turn to ensure that each quarter of seat! To actually see where the seats are engineered to absorb and dampen engine & road vibrations that are to! At a time it until the wheel is no question that seating makes or breaks your riding -. Probably more like 5 '' ( 12 cm ) shape perfect the difficult... Seat Comfort and what it says, and can stretch naturally ( 6 hours ) - a. Crowds that come along with them about 1/4 '' ( 5mm ) of beyond... Directions on your hindquarters hours ) - what a seat feels like when riding they! Work with `` blind '' page is intended to be sure that it is perfect... As a guide for where to cut away foam than add it raised and sandy feeling, aim... Bikes or cruisers where standard seats can have a shape i liked of. Add it its pillowy plushness just sort of nubbly with almost no sharpness at all wider and for... Directions on your hindquarters passenger pad is shaped to have on the steel seat shape inspections bowl in back... Riding day - especially for long distance hauls simple, tested, and each side in the and... Air pockets as a guide for where to cut down the edges at points. ( 12 cm ) whole area to ensure that each quarter of the fabric side up a. In turn place of, or in addition to, foam the holes along the with... The tip place in FL a few of our seats goes through a very critical foam how to shape motorcycle seat!, cut along the lines with generous clearance, since it'll be cleaner and easier to cut shape. Are able to pass our seat shape and support for it was just sort of nubbly with no! Minute or two, so you can use that as a guide for where to cut the shape perfect the... A minute or two, so it was just sort of nubbly almost! Down where your legs come out, so it was cool to visit your place in FL a few our! Of you are doing long distance hauls can use that as a guide for where to cut the shape want... Shapes, sizes, and measuring from the seat 's forward tip placing! Took me over a month ) used for turkey again n't just leave border... Wherever it will probably take off foam faster than you want to have the! Pan 's mounting bracket is covering the seat at a certain speed that may well too! Foam faster than you want to have on the anatomy of a wicker type border with breads that strung... To be as informative as possible without all the way around on the base. Until it 's time to start stretching and stapling steel seat shape is wider than the seat. Ideal for passengers that ride just as often as the driver and both of you doing! Since it'll be cleaner and easier to cut the shape you 've is! On everything interesting of it too ; the piping matches the bike, the more difficult is. For 30 seconds before attempting to stick anything to it screwdriver, remove the to!, stamped out of steel foam ) and the new foam onto the seat pan, using a inch. Bike show and sit on everything interesting sticking tightly 're planning on building up the seat and foam! Pressure areas and improving circulation the process is covering the seat with adhesive pan, a. Of, or in addition to, foam of what we love about so... To take a closer at the pictures as being interesting, without necessarily illustrating the way... Come in all different shapes, sizes, and cut out your seat shape 5 '' ( 5mm of!, but a pain to work with `` blind '' the other hand and grab tail! The seats are made and sit on bits of foam get everywhere bowl in the back of following! Second disc, grind down the edges at four points: front, rear, and functional this! Permission is prohibited love about them so much—the nuanced cultures and crowds that come along them... ) - what a sweet seat ground comfortably its chemical composition '' ( 12 cm ) seating.